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Cracking the Code of GSM & BF Control in Corrugated Packaging

SB Infotech blog (1)
SB Infotech blog (1)

If you’re a corrugated packaging manufacturer, you already know this challenge — customers demand lightweight but strong boxes, while inconsistent GSM (grams per square meter) and BF (burst factor) often lead to rejections.

Think about it:

  • One batch with low GSM causes boxes to collapse in transit.

  • Another with inconsistent BF leads to customer complaints and returns.

  • And manual quality checks? By the time deviations are caught, you’ve already lost time, material, and reputation.

This isn’t just a quality issue -it’s a profitability killer. And in today’s competitive market, corrugators cannot afford rejections that eat margins.

Why Traditional Quality Checks Don’t Work?

Most corrugation plants still rely on manual quality monitoring, spreadsheets, or delayed reporting. But in high-volume production, these methods fall short. By the time data reaches management:

  • Orders are already dispatched with defects.

  • Customer penalties have piled up.

  • And repeat business is at risk.

This is where corrugated packaging solutions powered by ERP come into play.

How CorrEx Ensures Quality Consistency

At SB Infotech, we designed CorrEx, a corrugated box ERP built on Microsoft Dynamics 365 Business Central, to eliminate quality risks and ensure GSM/BF consistency.

Here’s how CorrEx solves it:

  • Automated GSM/BF Tracking
    Say goodbye to guesswork. CorrEx integrates quality control modules that record and validate GSM/BF data in real time across every roll, sheet, and finished box.

  • Early Deviation Alerts
    Instead of waiting for final QC, CorrEx flags deviations immediately—allowing quick corrections before production losses escalate.

  • Standardized Processes
    CorrEx ERP enforces standard operating procedures, ensuring consistent quality across all production batches, regardless of machine or operator.

  • Customer Confidence & Compliance
    With automated audit trails, you can confidently share quality reports with FMCG clients and remain compliant with industry standards.

This makes CorrEx not just corrugated packaging software but a game-changing ERP for corrugated packaging industry players who want zero compromise on quality.

The Business Impact You Can Expect

Implementing CorrEx for GSM & BF control means:

  • Fewer rejections and customer complaints.

  • Reduced wastage from faulty runs.

  • Stronger client relationships due to consistent quality.

  • Higher profitability—because every saved rejection boosts margins.

With rising kraft paper costs, quality consistency is no longer optional—it’s survival.

Ready to eliminate rejections and boost profits?

If you’re struggling with inconsistent GSM/BF, delayed QC checks, and costly rejections, it’s time to switch to ERP-driven corrugated packaging solutions.

CorrEx by SB Infotech gives you the control, visibility, and reliability you need to balance lightweight design with durable strength—winning customers and saving costs.

Book a Free Demo with SB Infotech Today!

FAQs

Q1. Why is GSM/BF control so critical in corrugation?
Because GSM determines weight and BF determines strength. Poor control leads to weak boxes, customer rejections, and financial losses.

 

Q2. How does CorrEx ERP improve quality checks?
CorrEx automates GSM/BF monitoring, provides early alerts on deviations, and ensures compliance with standardized processes.

 

Q3. Can CorrEx handle multi-grade and multi-GSM production?
Yes, CorrEx is built to handle multiple GSMs, flute types, and grades simultaneously with accurate tracking.

 

Q4. Does CorrEx provide audit trails for quality checks?
Absolutely. Every test and corrective action is logged, making audits faster and client trust stronger.

 

Q5. Is CorrEx suitable for manual or semi-automated corrugation plants?
Yes. Whether manual, semi-automated, or fully automated, CorrEx scales to your setup.

 

Q6. How does ERP reduce costs in corrugation?
By reducing wastage, preventing rejections, and improving consistency, CorrEx directly protects your margins.

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